Solar backsheet (membrane) monitoring of external water vapor barrier performance - Database & Sql Blog Articles

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Abstract: The water vapor transmission rate (WVTR) is a crucial performance parameter used to evaluate the moisture barrier properties of solar backsheet materials. It plays a vital role in monitoring the protection of internal components within solar panels, such as photovoltaic cells, and helps prevent oxidation caused by external moisture. This paper presents a study conducted using the W3/330 water vapor transmission rate test system, independently developed by Jinan Languang Electromechanical Technology Co., Ltd. The system was employed to assess the WVTR of a solar backsheet film, with a detailed description of its parameters, application scope, and testing procedures. The findings provide valuable insights for the solar equipment manufacturing industry in verifying the moisture barrier capabilities of backsheet materials.

Keywords: water vapor transmission rate, moisture barrier, solar backsheet, solar cell, water vapor barrier, WVTR test system, photovoltaic module

1. Introduction

Solar panels are the core components of solar energy systems, responsible for converting sunlight into electricity. As these systems are designed to operate for over 25 years, it is essential that the solar backsheet (also known as the backplane) provides strong protection to the internal photovoltaic cells. A typical solar module consists of a "photovoltaic glass-EVA film-solar panel-EVA film-backboard" structure, enclosed within an aluminum frame. Common backsheet materials include TPT, BBF, TPE, and EVA films, with TPT being widely used due to its excellent moisture barrier properties, composed of a three-layer PVF/PET/PVF structure.

Since solar modules are often installed outdoors, the backsheet must exhibit high insulation, water resistance, and aging resistance. It should also have good peel strength, tensile strength, and low heat shrinkage. Among all these properties, the water vapor transmission rate is the most critical, as it determines how well the backsheet can block moisture from entering the module. If the WVTR is too high, moisture can penetrate the backsheet, degrading the EVA adhesive and causing delamination. This can lead to increased exposure of the solar cells to moisture, potentially causing oxidation and reducing the efficiency and lifespan of the module.

In this study, the W3/330 water vapor transmission rate test system was used to evaluate the moisture barrier performance of a commercial solar backsheet film, ensuring its reliability and durability under real-world conditions.

Width=447 height=232 src=http://i.bosscdn.com/blog/20/17/10/2117947463708.jpg /></p>
<p>Figure 1: Solar cell module structure diagram</p>

<p align=width=330 height=305 src=http://i.bosscdn.com/blog/20/17/10/2117949892779.jpg
Figure 2: Solar backing material

2. Current Status

Currently, several methods exist for measuring the water vapor transmission rate of flexible plastic materials, including the gravimetric (cup) method, electrolytic method, humidity method, and infrared method. Standards such as GB 1037-1988, GB/T 16928-1997, GB/T 21529-2008, and GB/T 30412-2013 provide guidelines for these tests. In this study, the electrolytic sensor method (GB/T 21529-2008) was employed to measure the WVTR of the solar backsheet sample.

3. Test Samples

A commercially available solar backsheet (film) was selected for the experiment.

4. Test Equipment

The W3/330 water vapor transmission rate test system, developed by Jinan Languang Electromechanical Technology Co., Ltd., was used for the test. This system is specifically designed for accurate measurement of WVTR in various materials, including films, sheets, and containers.

Width=300 height=225 src=http://i.bosscdn.com/blog/20/17/10/2117950291317.jpg /> Figure 3: W3/330 Water Vapor Transmission Rate Test System</p>

<p>4.1 Test Principles</p>

<p>The W3/330 system uses the electrolytic sensor method. Dry nitrogen flows on one side of the sample, while humidified nitrogen flows on the other. Water vapor diffuses through the film from the high-humidity side to the low-humidity side, where it is carried to the sensor by the dry nitrogen flow. The sensor generates an electrical signal proportional to the amount of water vapor, which is then analyzed to calculate the WVTR.</p>

<p>4.2 Device Parameters</p>

<ul>
  <li>Test range for films: 0.001–40 g/(m²·24h), extendable to 0.01–1000 g/(m²·24h); resolution: 0.001 g/(m²·24h)</li>
  <li>Test range for containers: 0.0001–0.2 g/(pkg·24h); resolution: 0.00001 g/(pkg·24h)</li>
  <li>Temperature range: 15°C–55°C; accuracy: ±0.1°C</li>
  <li>Humidity range: 0% RH, 35%–90% RH, 100% RH; accuracy: ±1% RH</li>
  <li>Three independent test chambers for simultaneous testing</li>
  <li>Supports up to 10 stations for parallel testing of 30 samples</li>
  <li>Includes standard membranes for calibration</li>
  <li>Can be integrated with oxygen transmission rate testing systems</li>
</ul>

<p>4.3 Application Scope</p>

<p>This device is suitable for testing the water vapor transmission rate of various materials, including:
- Films: plastic, composite, paper-plastic, co-extruded, aluminized, etc.
- Sheets: engineering plastics, rubber, building materials
- Paper, cardboard, and composite materials
- Special packaging: solar backplanes, LCD films, medical blister packs, etc.</p>

<p>It complies with international standards such as GB/T 21529, ISO 15106-3, DIN 53122-2, and YBB 00092003.</p>

<p>5. Test Procedure</p>

<ol>
  <li>Cut three 108 mm × 108 mm samples from the surface of the specimen.</li>
  <li>Mount the samples in the three test chambers and secure them.</li>
  <li>Set parameters such as sample thickness, temperature, and humidity.</li>
  <li>Adjust nitrogen gas pressure and flow rates to reach the desired humidity levels.</li>
  <li>Start the test, and the system will automatically record the changes in water vapor content and calculate the final results.</li>
</ol>

<p align=width=549 height=129 src=http://i.bosscdn.com/blog/20/17/10/2117952361942.jpg /><br> Figure 4: Sample clamping process</p>

<p>6. Test Results</p>

<p>The measured water vapor transmission rates of the three samples were:
- Sample 1: 1.2405 g/(m²·24h)
- Sample 2: 1.3114 g/(m²·24h)
- Sample 3: 1.3075 g/(m²·24h)</p>

<p>7. Conclusion</p>

<p>The W3/330 water vapor transmission rate test system is a reliable and precise tool for evaluating the moisture barrier performance of solar backsheet materials. Its high accuracy and repeatability make it ideal for quality control and research in the solar industry. In addition to WVTR testing, Labthink offers a range of equipment for testing mechanical properties such as tensile strength and peel strength of solar backsheets.</p>

<p>Tensile Testing Machine</p>

<p>For more information about testing equipment and physical properties, you can visit our website or contact us directly. Jinan Languang Electromechanical Technology Co., Ltd. is committed to providing advanced solutions and technical support to help improve product quality and performance in the solar and packaging industries.</p><p><span class=86 Inch Interactive Conference Board

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