Since the reform and opening up, China has developed into an industrial power. By 2010, it has become the world's largest manufacturing country and has maintained its number one position in the world for five consecutive years. But that's all. Because of the lack of core technology and equipment, and insufficient capacity for independent innovation, China can only be a big country, not a manufacturing power.
The first industrial revolution took place in the United Kingdom. It was driven by steam to mechanize and created the era of replacing manual labor with machines. The second industrial revolution was driven by electricity to mass production, and human beings entered the "electrical era"; the third time The industrial revolution was driven by electronic information technology; now, the fourth industrial revolution, intelligence, has arrived. According to the current division, China's industrial entities are still in the stage of “complementing 2.0, popularizing 3.0, and developing towards 4.0â€.
So, how should Chinese companies take the industry 4.0 road?
First, a deep understanding of the concept and connotation of Industry 4.0.
“Industry 4.0†is a concept put forward by the German Federal Ministry of Education and Research and the Federal Ministry of Economics and Technology at the Hannover Messe 2013. It depicts the future vision of the manufacturing industry. After three industrial revolutions, including the application of steam engines, large-scale production and electronic information technology, humans will usher in the information-based physical integration system (CPS) to produce highly digital and networked products. The machine was self-organized as the fourth industrial revolution marked. The concept of “Industry 4.0†has attracted great attention and recognition in the industrial business fields in Europe and the world.
At the heart of Industry 4.0 is connectivity, where equipment, production lines, factories, suppliers, products, and customers are tightly connected. "Industry 4.0" adapts to the development trend of the Internet of Everything, and forms an intelligent network through the information physical system (CPS) by ubiquitous sensors, embedded terminal systems, intelligent control systems and communication facilities, so that between products and production equipment, The interconnection between different production devices and between the digital world and the physical world enables machines, work components, systems, and humans to continuously maintain the exchange of digital information over the network.
Second, lay down the talents in a down-to-earth manner.
Germany and the United States have technically incomparable advantages, but their stories are not as good as those in China. Of course, there are certainly no more accidents in China. After all, we rely on the hands of natural people. They will feel tired and boring. Psychological fluctuations, emotional appeals.
But now no one dares to despise China's manufacturing. Whether it is capacity, efficiency, or price competitiveness, China does not lose virtue. They use robotic arms to assemble 249 per hour. Chinese assembly line workers use their hands every hour. Packing 350, in order to achieve production capacity, everyone will take the initiative to compress the rest time after a period of high-spirited music.
This is why there is a situation in which the manufacturing grassroots employees like to work overtime. In this environment, it is not easy for employees to have a sense of belonging. Once the staff is unstable, skills promotion, professional dignity or other higher-level sentiments cannot be discussed. Over time, the Chinese manufacturing industry has unwittingly delayed the growth of generations, and in the future, those industries 4.0 or automation, or any other smart factory, still need talent to complete.
China's manufacturing is not as good as it is to pursue a smart factory. It is better to cultivate talents in a down-to-earth manner. With a mature system, imitating, catching up, or innovating, it is possible. Otherwise, it can only be low. The industrial processing grade of the end is not high profit.
Third, not only hardware sales, but also soft manufacturing such as after-sales service and other follow-up services to gain more added value.
In the past, in the era of industry 1.0, 2.0 to 3.0, it was necessary to pass through the five major modules of raw materials, machinery and equipment, factories, transportation and sales, all of which were fixed links. "Industry 4.0" is to apply new technologies such as the Internet of Things and intelligence to improve the manufacturing level, transform the manufacturing industry into an intelligent one, and realize real-time management by determining the network technology such as the manufacturing process. Its “bottom-up†production model revolution not only saves innovative technology, cost and time, but also has the potential and opportunities to nurture new markets.
The difference between German manufacturing and Chinese manufacturing is that Chinese manufacturing relies on low labor costs, and German manufacturing relies on creating products with high added value.
Take the German shuttle Harley locomotive production plant as an example. In the era before Industry 3.0, it took 21 days to produce a Harley locomotive because its production process was all fixed mechanized. However, in the era of Industry 4.0, a customer ordered an individual customized motorcycle at 9:00 in the morning. All five modules were “liveâ€. According to the needs of customers, they searched for raw materials and re-packaged their own factories. A custom-made motorcycle can be delivered to the customer within 6 hours. Not only is efficiency increased, but costs are also greatly reduced.
Business models are critical to manufacturing. In the era of Industry 4.0, the future business model of manufacturing is to solve customer problems. Therefore, in the future, manufacturing companies will not only sell hardware, but also provide after-sales service and other follow-up services to obtain more added value. This is soft manufacturing.
Fourth, the transformation of Chinese manufacturing to "China's intellectual creation."
“Intelligent Manufacturing†is considered to be the core of future industrial transformation. The direction of China's manufacturing transformation and upgrading is manufacturing informationization, specifically the direction of digitization and intelligence. The development direction of intelligent manufacturing not only means the improvement of intelligence, but also should be more in line with the needs of consumers.
In the past, manufacturing was high-volume, low-cost, and smart manufacturing in the future could coordinate the low-cost, high-quality, personalized needs of consumers. Perhaps, with the current sharp rise in labor costs and the promotion of new technological revolutions and industrial revolutions, coupled with the transformation and upgrading of industrial structures, robots will add momentum to “smart manufacturingâ€. At present, China's robot industry is developing rapidly, and industrial robot design technology is basically mature. Pioneer enterprises have embarked on the road of independent development, and the service robot industry is also gestating.
In short, Industry 4.0 gives us more opportunities. We believe that a new round of industrial revolution will bring great changes to production methods, lifestyles, and organizational structure. As long as we seize the opportunity and respond calmly, China Manufacturing will succeed in transforming "China's wisdom", China's industry Will definitely usher in a bright future.
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