During this year's National Conference, Premier Li Keqiang's government work report appeared a lot of hot words and new words. The term "artisan spirit" is full of traditional colors and long-standing meaning, which makes people refreshed and sparked the representatives and the public. Hot discussion. Rigorous, professional, dedicated, and excellence, through the promotion of quality, product innovation, to help the new form of product design needs. Only by injecting the "artisan spirit" into the product, can win respect and affirmation in the long-term competition.
In the past ten years, the short-term, flat, fast (short cycle, low investment, quick effect) brought immediate benefits, thus ignoring the quality of the product, China's LED lighting industry has developed rapidly, and there has also been a A large-scale lighting company with strength. However, the development of the industry has been going all the way, but it has rarely stopped to look back and think about the future, leading to some industry developments. As the products continue to mature and the industry is constantly regulated, enterprises need “artisan spirit†to compete in the long run. In success.
The status quo of the industry has made everyone rethink how to do well in the enterprise, how to make the market develop in a healthy and orderly manner. The "artisan spirit" proposed at this time undoubtedly pointed out a development direction for the industry. Therefore, for lighting companies or the entire LED lighting industry, how to develop the "artisan spirit" is particularly important.
Huang Jianhua, general manager of Huang Ge
Craftsmanship, excellence
In the process of visiting LED research, it is true that many LED companies have indicated that they will come up with “artisan spirit†as products in the future.
“We have a rigorous, professional, dedicated and dedicated team that uses “artisan spirit†to focus on product and R&D.†Because true craftsmen are absolutely pursuing excellence in the professional field, whether it is the materials used, the design or the production process. Continuous improvement, to create the best quality in the industry and other products that are unmatched by other peers. Huang Jianhua, general manager of Huang Ge, told Gaogong LED.
In order to grow rapidly and steadily, Huangshi constantly innovates. We have hired R&D teams from Taiwan and Korea to inject the most advanced market information and design solutions. Updated the raw materials and equipment of the industry's first-class well-known brands, product innovation, equipment innovation, material innovation, and always adhere to the brand of the millennium, the concept of a century-old enterprise to do capacitors, along the way, the yellow gem electrolytic capacitor won the praise of customers. Word of mouth."
Small-scale trend, SMD electrolytic capacitors will become mainstream
With the development of science and technology and the improvement of people's living standards, people have put forward higher requirements for LED lighting. In meeting the basic lighting needs, it also requires intelligent control, energy saving and efficiency, and simple operation. Under the market demand of “lightâ€, “thinâ€, “short†and “smallâ€, LED products are gradually becoming smaller and smaller. Therefore, the team of Huangshi developed a chip-type electrolytic capacitor (V-CHIP) to help customers solve the problem of insufficient LED power supply. This product has been widely listed and won praise from customers.
SMD type electrolytic capacitors are high-density assembly, which is an inevitable trend of Industry 4.0. In 2010, Huangshi successfully launched V-chip products and fully met the requirements of Reflow, high temperature resistance, high ripple resistance, low impedance and long Life expectancy, etc.
It is understood that the SMD electrolytic capacitor can be applied to the SMT surface machine process, saving a lot of manpower and production time; the yellow gem chip electrolytic capacitor is suitable for SMT reflow temperature 260 ° C ± 5 ° C; stable performance, high reliability; work Temperature range -55 ° C ~ 105 ° C.
Lin Yan, deputy general manager of Sanxiong Aurora, once said, "In the future, the development of LED lighting needs to eliminate the need for hypocrisy."
“Yes, the selection of raw material specifications will directly affect the cost of the final product. The excessive quality is a waste of cost. Providing high-performance electrolysis suitable for customers' products, not only can save customers money, but also reflect the company “altru†The business philosophy of the company." Liu Jianhua said.
Small volume vs long life, how to balance
Electrolytic capacitors are the key components of LED power supplies. Their lifetime determines the life of LED lamps. On the other hand, considering the board area and power supply design constraints, capacitors need to be reduced in size and maintain good high temperature resistance. Need to balance the two.
Liu Jianhua said that Huang Ge will achieve small size and long life from five aspects.
1. Interfacing with material suppliers to jointly develop special materials, especially to improve the withstand voltage of the surface area of ​​materials;
2. Developed jointly with equipment manufacturers to increase the tightness of the primes to reduce the volume of the primes;
3, enhance the core technology - improve the electrolyte formula, improve the conductivity, reduce the internal resistance of the product, reduce the capacitance of heat, to improve the ripple resistance and temperature resistance; thus achieving a longer life;
4. Discuss with the customer R&D department to avoid the heat source as much as possible;
5. Huang Ge has a sufficient design space for the R&D department of the customer with the corporate philosophy of “altruizationâ€.
The market is unpredictable, following + innovation
With the automation production upgrade of downstream drive power companies and the trend of LED modules integrating linear ICs, how will the electrolytic capacitor manufacturers respond to changes in the downstream market?
Liu Jianhua, general manager of Huangshi, put forward, "The survival principle of Huangshi is to follow the innovation, and will not always look at the market with pessimism. In the future, IC, linearization and capacitance are all there. What we have to do is to increase the volume of the capacitor. The smaller the size, the better the stability, the stronger the high-pressure resistance, and the longer the life, which really makes the product more outstanding."
At present, Huangshi's LED capacitor products have accounted for 70% of the company's overall products. Since May, the performance has been steadily increasing at a rate of 50%. The current production capacity has reached 60 million/month. It is planned to expand the product to 100 million/month in 2017. In addition, the capacity of the yellow gemstone is obtained on the high-power outdoor lighting power supply. Application, has formed a strategic partnership with several customers.
LED industry insiders agree that solid capacitors are the trend in the future.
"Conductive polymer solid capacitors for LED products with high temperature resistance, high ripple resistance, low impedance, long life, etc., the introduction of solid capacitors for medium and high-end LED products is an inevitable trend, but also the direction, but due to the price Remaining high, the material's withstand voltage is slowly increasing, and Huangshi has invested a lot of money to study and overcome the bottleneck. It is expected that DIP&V-CHIP conductive polymer solid products with cost-effective advantages will be launched within 3 years, contributing to the LED field." Liu Jianhua finally Mentioned.
All in all, enterprise development needs to be focused, and the product technology is the best and most specialized in the industry for decades. In the future, Huangshi will always adhere to the concepts of material innovation, equipment innovation, technology innovation, management innovation, and concept innovation, and will achieve the industry's leading level.
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