[Text / high-tech LED Yue Mengdi] Late at night, in a dark factory, you can hear the shreds of rubbing and rubbing, you can also see the faint light, no human voice, will you be scared?
It is not a horror film, but the appearance of the future LED production workshop.
"Machine substitution" is not far from reach. Yesterday (October 28th), Hangzhou Zhongwei Optoelectronics and Hangzhou Hongyan Electric signed a cooperation agreement on the "machine substitution" strategy. Hongyan Company has compiled a master plan for “machine substitutionâ€. It plans to invest in not less than RMB 50 million for three years, to automate the production line and assembly line, to carry out intelligent transformation and to build a new intelligent factory.
This project is fully commissioned by Zhongwei Optoelectronics.
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signing ceremony
Zhongwei Optoelectronics has been depositing on the automated production line for many years. With intelligent production lines, it has built smart factories, embraced Industry 4.0, and provided intelligent equipment for enterprises. This is the positioning and vision of Zhang Jiliu, the general manager of Zhongwei Optoelectronics. Zhang Jiuliu predicted at the 2015 G20-LED Lighting Summit that there will be a big outbreak of bulbs from the end of this year to next year.
Zhong Jiguang, general manager of China Optoelectronics
To meet this outbreak, automated production lines are the most powerful weapon.
In the view of Yu Jinsheng, the person in charge of Hongyan electrical production, the first problem that can be solved by automated production is the problem of artificial shortage. "Now the workers are not good at recruiting, especially the skilled workers are very scarce," Yu Jinsheng said. Hongyan Electric now has a total of 8 production lines. If the "firepower is fully open", each production line can produce an average of 300,000 LED light source levels per month. product. However, because it is a semi-automated production line, if the production capacity is fully opened, each production line needs to be equipped with 30 workers.
At this time, it will play a role in the automated production line for optoelectronics. If the current lighting production line of Hongyan Electric is auto-engineered, each upgraded production line can realize the production capacity of 600,000 LED bulbs per month (measured by 22 hours per day), which is equivalent to double the original. To complete such capacity, only 4-5 workers are needed.
Hongyan Electric and Zhongwei Optoelectronics are located in the East China region, which is China's LED lighting export distribution center, large-scale production and export, and the automation demand for the production line of lamps continues to heat up.
What can be achieved by “machine substitution†is not only to achieve the most direct increase in production capacity, but also to significantly enhance the ability to take orders. It will also reduce the number of workers, reduce the overall cost of manufacturing, and ensure the quality of products. Furthermore, the automated production of LEDs requires not only the digitization and intelligence of industrial manufacturing, but also the intelligence of warehousing, management and services.
The standardization of LED light source lighting products is gradually getting closer and closer, and the automated production line is just right for this trend. Zhongwei Optoelectronics has launched a new distributed automation production line this year. The so-called distributed is a single device is equivalent to one workstation, through a variety of ways, combined with the original equipment, and the price is not high, the price is very advantageous.
On the other hand, 3D printing can also be used to meet the needs of customers' individualization and niche. “As long as it is the product demand of the customer, regardless of the order size, the new production line can be satisfied by 3D printing and flexible production.†Zhang Jiliu said.
This time, Zhongwei Optoelectronics and Hongyan Electric reached a "machine substitution" strategy. The renovation projects include the automatic assembly line of Qingshan Lake Hongyan Industrial Park lighting products, the automatic assembly line of Wuchang Hongyan Industrial Park electrical products and the automatic production line of Wuchang Hongyan Industrial Park.
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Wang Yancheng, President of Hongyan Electric
According to Wang Micheng, president of Hongyan Electric, Hongyan not only needs to produce intelligent products and solutions, but also to realize the intelligentization of the production process, in order to cope with external challenges and seize the commanding heights of competition.
This idea coincides with the positioning of Zhongwei's “smart manufacturingâ€. Whether it can leverage automation and intelligence and embrace Industry 4.0 will be an important factor affecting whether the LED industry and the entire manufacturing industry can take off.
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